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Honda Africa Twin-DCT based Cargo sidecar rig build...

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(@miles-ladue)
Posts: 1444
Famed Member
Topic starter
 

I'll go ahead and plant this seed, or start this thread, as it will be a 5 to 6 month build, and whilst things have already started rolling along, I will be in Europe for 3 of these upcoming months, however...the build will continue to progress even while I am gone.

After seeing Jan @CCjon do his thing, and ride his Red Dog sidecar rig from Houston to Prudhoe Bay, Alaska, then down to Key West, Florida, so that he could set the new record for the Eldest rider to complete the Ultimate Coast to Coast, it pushed certain buttons of mine and made me kick it into gear that I needed an Alaska sidecar rig, not to do the UCC from Alaska to Florida, but to simply CLAW my way through most of the roads of Alaska, on a sidecar rig that will be build to handle that kind of terrain, and make it home in one piece.

I have been to Alaska many times on 2 wheeled motorcycles, have been up to Deadhorse/Prudhoe Bay, Alaska on 5 separate trips, and four of those were to go from Deadhorse/Prudhoe Bay, Alaska down to Tierra del Fuego/Ushuaia, Argentina, and back.

But those trips were years ago, when I was younger, more fit, and I never stopped to smell the roses, or the grizzly bear scat.

Now I want to build a sidecar rig to travel around Alaska, as a Cargo Box style rig, on a bike that can easily do this, whilst I stop to smell a few roses, kick around the grizzly bear scat, and avoid the State Bird...the Mosquito.

Whilst Jan Daub was on his record setting ride, I purchased a 2018 Honda Africa Twin DCT that had been sitting on my local dealers showroom floor for close to a year. This bike had been used by a Washington State local, along with his wife's Africa Twin, to ride all around South America for a couple years, until HER bike got butchered by so many different wanna-be mechanics down in South America, that they were forced to abandon her Africa Twin, and had his shipped back to Washington. Lesson learned was....you cannot have wanna-be mechanics use coconut shells and banana peels to fix a Honda Africa Twin.

Scared

This 2018 Africa Twin DCT was gone over by my local Honda dealer, and made certain that everything was in excellent condition, before they put it on the showroom floor, but...because of the mileage on it, and all the added accessories, most buyers shied away from buying this bike, as they either wanted a blank canvas to build themselves, or wanted a bike with a lot less, or no, miles on it.

Because I have stared at this bike for the past year, because I know this dealership, and their mechanics/technicians, and because I have pawed this bike myself for the past year, I knew what I was buying.

2018 Honda Africa Twin DCT....loaded with top of the line accessories, even a Garmin Zumo XT GPS and mount, upgraded RaceTech suspension front and rear, Bumot panniers and mounts, Cyclops LED driving lights, Koura throttlemeister, Heated Grips, and on, and on, and on.

I just received the Pelican BX255 cargo box that will be used for this build, and already have lined up the Ural cT chassis that will be used.

In less than 3 weeks I take the bike down to Russell Day Long seats to have my 19th RDL seat built for me, then on the way home I drop this bike, and the Pelican box off at my metal fabrication expert in Oregon, and he does his "thang" whilst I jet off to Europe for a few months.

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This completed rig should be done around mid-February, and will be BUILT with the intention of driving it up to the ferry in Bellingham, Washington, taking the Alaska Marine Highway ferry up to Whittier, Alaska, then driving this rig around Alaska, and up to Deadhorse/Prudhoe Bay, and back down to Whittier, for a ferry ride back down to Washington State.

Plan is to do this in 2026, 2027, and 2028...then sell it to one of you younger folks....so that you too can see The Last Frontier

Having done most of the roads of Alaska, the Yukon, and the Northwest Territories, I am used to the gravel, the rain, and worst of all, the Calcium Chloride that they lay down to make the roads as slippery and sticky as whale snot.

This rig will be built with that in mind, to go where other bikes or sidecar rigs cannot go, to carry-on when others say No Mas, and to clean up easier than most so that 6 months later we are not digging out dried on Calcium Chloride that dries like cement.

And yes, Scott, all three wheels will be tubeless, so tubeless tires all around. ALL forward lights will be YELLOW colored LED lights, even the Givi windshield in covered with a YELLOW tint, to protect it.

And No, Scott, there will NOT be a sidecar brake on the sidecar. There will be a custom built Leading Link front end on the bike, and...all shocks on the Leading Link and on the sidecar swingarm will be 2Win shocks.

Oh, and YES, Scott, I have already installed one of your company's ScottOiler's onto this bike, and it works perfectly, as usual.

Two Million Mile Rider
Exploring the World in Comfort

 
Posted : August 15, 2025 3:47 pm
Steve Ives, CCjon, Ben Franklin and 4 people reacted
(@scott-h)
Posts: 1134
Noble Member
 

I had the standard transmission version '18 ATAS.  What a great bike!  Will make for an excellent sidecar rig! 🤩 

Looking forward to follow along on your build.  😎 

Hold my keyboard and watch this! 🙃

 
Posted : August 15, 2025 5:37 pm
(@ben-franklin)
Posts: 303
Prominent Member
 

It will be fun to see another AT rig come together!  Chuck's stuff holds up!

 
Posted : August 16, 2025 4:08 pm
CCjon, Brstr, sheath and 1 people reacted
(@scott-h)
Posts: 1134
Noble Member
 

Questions:

  • What are you doing for a tubeless tire conversion? 
  • Any thoughts to limiting the rear suspension travel to match the new Leading link? 

Definitely like the lighting setup.  Whomever owned it previously bought some nice products. 

Hold my keyboard and watch this! 🙃

 
Posted : August 16, 2025 6:05 pm
(@miles-ladue)
Posts: 1444
Famed Member
Topic starter
 

Posted by: @scott-h

Questions:

  • What are you doing for a tubeless tire conversion? 
  • Any thoughts to limiting the rear suspension travel to match the new Leading link? 

Definitely like the lighting setup.  Whomever owned it previously bought some nice products. 

Scott, my choices for going tubeless are to either make all three wheels tubeless using Outex kits, or ...have Woody's in Colorado make me new wheels, and they use the Outex kits, or order new wheels from KKE, a company in China, that uses rear tubeless wheel, new hubs, etc 

The rear suspension on this bike is already done.... extremely firm and extra heavy duty spring from Racetech. It has almost zero squat, even with my lead butt on it 

The bike came with nice Cyclops LED flood lights, but I bought the snap on clear plastic covers from Cyclops, then I tinted them Yellow by installing Yellow film, so these lights are extra protected. Then I added hard plastic covers to the OEM headlights, then added Yellow protection film to those covers.

The LED driving light I will mount to the front of the Sidecar frame will also have Yellow LED lights, so...ALL forward facing lights will be YELLOW... LED lights.

All lights on this entire Sidecar rig will be LED lights.

 

Two Million Mile Rider
Exploring the World in Comfort

 
Posted : August 16, 2025 6:59 pm
sheath, CCjon, Thane Lewis and 1 people reacted
CCjon
(@jan-2)
Posts: 1163
Moderator
 

Will be watching this build with great interest. Smart choice tug, AND with DCT! Even smarter.

 
Posted : August 17, 2025 9:00 am
(@scott-h)
Posts: 1134
Noble Member
 

You had me at "yellow" 🤩  I saw the protectors with the yellow tint, as well as the windscreen.  Didn't realize you had done that yourself.  Came out very nice. 👍  

I had a set of KKE Racing (VMX) wheels on a KTM 390 Adventure.  Nicely built.  Needed a bit of truing, but nothing substantial.  The only downside was the brake rotor adapter they use on the front hub that made some of the spoke nipples inaccessible without removal.  The adapter mounting bolts were glued in place, and were quite a bit of work to remove.  Factory didn't know the torque specs ("assemblers just make them tight" was the tech response).  Pretty tough for off road, other than the very thin anodizing, which scratched pretty easy.  For the nature of the 390 Adventure, they were a reasonable purchase.  At the time I purchased them KKE Racing had a "pre-order" option that saved $250 of shipping fees.  Still received the wheels in a few weeks. 

Here's a picture of them on the 390 Adventure, and ready to install.

Right Side
Spokke Tubeless Wheel Set

 

 For a quality bike I probably would have made a different choice.  I've read good things about the Outex kits as long as no "fix-a-flat" type liquids are applied.   Wonder if the '21 & up tubeless AT wheels fit the earlier models? 

Have you checked out the Africa Twin forum yet?  Some good people, and info there.  When I had the '18 it was a fun place to "hang out." 

Hold my keyboard and watch this! 🙃

 
Posted : August 17, 2025 9:24 am
(@ben-franklin)
Posts: 303
Prominent Member
 

@scott-h The newer tubeless rims from a 2020+ fit, but you need to also have the newer rotors and tone rings.  Also need the newer front spacer.  My son is running the tubeless rims from my 2021 on his 2017, no problem.

 

I used the "rear" 18" size on all three locations, built by Woody's in CO.  No regrets with that choice.  Carry one spare tire that could go on any location, if needed. 

 

All tubless, with Woodys using Outex kits, Haan billet hubs and Excel rims.  Seem to hold up good.  I have broken a few spokes on the hack wheel, but they were not too bad to replace.  Did not disturb the Outex seals when I replaced them.

 
Posted : August 17, 2025 11:14 am
Brstr, sheath, Thane Lewis and 1 people reacted
Steve Ives
(@none)
Posts: 324
Honorable Member
 

Gee wiz, Miles decided to push the limits, what a surprise =)

Fun times ahead Miles and you will of course thoroughly enjoy the whole process

Steve an MR Sam

Walk with Joy
Steve Ives

 
Posted : August 19, 2025 7:34 pm