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Battery Capacity Doubled

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(@ben-franklin)
Posts: 237
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Well Friends,

Since it was only 102 F (39C) in the garage, today, I decided to take some action on my battery situation that has never actually pleased me, since removing the car battery (885 CCA deep cycle Optima Bluetop Marine AGM) from the trunk and replacing it with a cheapo O'reilly's "Sure Start" 335 CCA AGM battery up in the hack body, under the seat.

upload_2024-10-4_16-9-34.jpeg

This brain fart came up after I learned the hard way that having a 39 lb battery, in the trunk, behind the rear A arm was less than optimal.

I swapped in the smaller AGM battery, but never felt things cranked like they did with the big battery, and did have it fail on a ride, mentioned in a previous post, at only 6 months of age.

O'Reilly's gave me no hassle about replacing it under warranty, so that put a thought in my head (likely another brain fart.)

Why not put another one of the less than ideal batteries in parallel? Then set a calendar flag to test them every 5.5 months with a battery tester. If they are at all marginal, let O'Reillys give me another pair of them under warranty and reset the warranty clock for another 6 months? So...

Setup at the beginning of the afternoon, single 335 CCA agm battery, about 11 lbs:

upload_2024-10-4_16-19-53.png

Bend up some aluminum:
upload_2024-10-4_16-21-10.png

Custom mounting strap:
upload_2024-10-4_16-21-45.png

Didn't like the battery side end of the only red cable I could find quickly at O'Reillys, when picking up the 2nd battery. Opted to change the end, vs. just buying two black ground straps. @mikepa must be having at least a minor influence on my electrical thinking:
upload_2024-10-4_16-23-52.png

Second battery in place, using winch relay as the junction box to connect in parallel.
upload_2024-10-4_16-25-38.png

Incurs about 3 inches beyond the seat edge into passenger footwell. They can get over it.
upload_2024-10-4_16-27-5.png

Test started her a couple of times, seems more vigorous. 670 CCA to draw upon vs. 335 with the smaller single battery. 22 lbs vs 39 lbs, compared to the old car battery; weight is now centered between the two mounting points, so probably a better thing for handling and longevity of frame components.

All in all I think it is an ok compromise. Now to set the calendar reminder to test these batteries at the 5.5 month time lapse! Maybe another free set then?

They are pretty crappy batteries, but at $129 each, a semi-reasonable solution at a nation wide car parts place for warranty on the road. O'Reillys must be aware that they are shit batteries, hence the 6 month only warranty.
:imaposer

 
Posted : October 4, 2024 6:40 pm
(@miles-ladue)
Posts: 1108
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Caveat.... (please read first, before the flagellation begins.) because I know Dane, the OP, it is quite acceptable that I spank him publicly, as he asks for it periodically.

What an impossible wanker you are, doing the very typical electrical engineering malfunction....of jumping to steps D, E, and F.... without starting at steps A, B, and C  This is an error that 93.14 percent of humans make, thinking they can outsmart the electrons flowing through the copper wiring.

Here's the point, you are attempting to build a nuclear fusion reactor, when all you need is a Zippo lighter.

# 1, what is the real alternator output of your bike? How many watts, or amps, can your bike produce at running speed, from the stator/alternator????

Example: the alternator on my '15 Wing produces 1,200 watts, or 100 amps of available electrical power, some of which are used by the bike, but leaving a lot of that available for use on accessories.

The alternator on my '19 Wing produces 1,560 watts, or 130 amps of available electrical power, and the bike uses less than my '15 Wing, because all lights are LED's, and it has the CanBUS system.

Now, it is not surprising that the motorcycle battery in each bike can handle everything I need it to handle, and ...not go dead. But then again, I buy the Shorai Lithium Iron batteries, and they last more than a decade. Not 6 months.....but more than a decade.

The battery in the '06 Wing I sold to Thane, is now 11 years old, still working great, and he agreed.... let's just see how many years that battery will in fact live.

In my opinion.... you are grossly overthinking (a problem you are all too familiar with) this electrical issue on your Africa Twin sidecar rig.

Question # 1..... what is the real world output of the bike's charging system ?

I could look it up, but you should have it memorized.

 

Two Million Mile Rider...All 7 Continents
Exploring the World in Comfort

 
Posted : October 4, 2024 7:10 pm
(@ben-franklin)
Posts: 237
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Topic starter
 

Alternator is capable of putting out 490 watts, at 5,000 rpm...

Generally, no problem under normal circumstances. 

However, if I want to use lights with the engine off, charge stuff with the engine off, or run a winch, I "feel better" having extra reserve capacity out in the middle of the desert, at night.

When the battery gets marginal, the engine might start, but the DCT won't shift out of neutral, if below about 13.5v.

I don't normally run a lot of accessories, but do like the heated grips, Baja lights, and the occasional heated jacket, pants and those lovely socks!  

Again, just makes me feel better having reserve capacity if should I have to occasionally jumpstart a BMW/Harley! (or Chevy Pickup.)

basic_smile  

 

 
Posted : October 4, 2024 7:25 pm
Drew, Brstr, FlyingMonkeys and 1 people reacted
(@miles-ladue)
Posts: 1108
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First,  I  think you  feel  safe, knowing that I  won't  ride down,  south of the  45th parallel,  to the land where it's  102* in your  garage, so....go ahead and act crazy.

What I  would have  done on day #1.....install the  highest  CCA battery  that  Shorai makes.....in the bike  itself.  One made by Shorai that can fit in the  Africa Twin. 

Then, I  would  also  buy a second  Shorai  battery,  like the one  for the  Goldwing  1800, that  has a CCA of 540 amps, and put this second  battery in the  sidecar  trunk.

Then, run a set of wires from the  bike battery to the  trunk battery,  that keeps the  trunk battery  topped up. 

But....when you  want to  actually  use this  trunk battery  for  your  engine OFF accessories,  then unplug  the connection between the  bike battery and the  trunk  battery,  and connect the  engine  OFF accessories  to the trunk battery,  with a connector  that is already  sitting in the  trunk, ready to be  used.

And frankly,  STOP worrying about jump starting  everyone  else on the road. 

Two Million Mile Rider...All 7 Continents
Exploring the World in Comfort

 
Posted : October 4, 2024 8:24 pm
Brstr, Thane Lewis, sheath and 1 people reacted
(@ben-franklin)
Posts: 237
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Yeah, that's a thought.

Uncle Sochirio miffed it when he decided to make that behemoth of a dirt bike lighter.

In the 2020 model year change to crf1100, he stuck a HY110 lithium battery in the battery box that he shrank to fit the tiny little 6ah, 120cca darling into.

The OEM battery box makes a great junction box, but not good for much else.  Didn't really want to keep buying $600 lithium batteries, so ended up where I'm at.

We'll see how it goes.  Maybe a bigger lithium battery in the hack, if I really get to where I care about weight.

There may be a battery disconnect switch in my future.

 

basic_smile  

 

 
Posted : October 4, 2024 8:40 pm
Brstr, Thane Lewis, FlyingMonkeys and 1 people reacted
(@miles-ladue)
Posts: 1108
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Geeeez, I  don't know  where you are  buying  your  Lithium  Iron  batteries,  but I  buy mine  on Amazon,  the biggest  and meanest  Shorai Lithium  Iron  battery  they make,  and get it delivered to my  house for  less than  $ 375.00

Two Million Mile Rider...All 7 Continents
Exploring the World in Comfort

 
Posted : October 4, 2024 8:48 pm
Thane Lewis, sheath, Brstr and 1 people reacted
(@scott-h)
Posts: 830
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I like your idea to add a second battery in parallel. 

Dual batteries have an advantage, in that you can hook them in series and do a small weld repair (best reason to carry jumper cables).      Put a few 6011 1/8" rods, and a couple pieces of sanded coat hanger in a small welding rod tube with a bag of desiccant on a nice arid day, and you'll likely never break another metal part on your rig again.   So maybe add a note in the tube for anthropologists to discovery in a few hundred years.   I like a large #12 welding lens since a flashlight allows seeing well enough to get a weld started after dark.  YMMV.  Might even fit in that OEM battery box.  You can tape it to a pair of goggles, wrench, pliers handle, screw driver etc., if you ever needed to use it (when someone else's rig breaks, because you know yours won't).

I carry a jump start pack to assist myself and others with a dead battery.  No chance of damaging my rig, and it is lighter/easier to pack than cables.

Hold my keyboard and watch this! 🙃

 
Posted : October 5, 2024 10:52 am
Brstr, Thane Lewis, Ben Franklin and 1 people reacted
 MGV8
(@mgv8)
Posts: 212
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I sort of agree with Ben's cost effective set up.. Essentially doubling his CCA's but not exceeding the weight limits of the rig.. Of course the advantage of the Lithium of the AGM Lead Acid is you can effectively draw them down further. Lead acids about 50 of reserve is about all they can deliver where as Lithiums can go to 80 to 90 percent before the voltage falls off a cliff.

We run two batteries in the LBS Overland. One as a bike/starter battery and one as a winch/accessary battery. But separated so one will not drain the other but charge together. Some of Mike Paull's magic. All I see is a little clean up of connections and Ben's set up might be perfect for what he does. 

This post was modified 6 months ago by MGV8
 
Posted : October 5, 2024 10:58 am
Drew, Brstr, Thane Lewis and 2 people reacted
(@miles-ladue)
Posts: 1108
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Posted by: @mgv8

I sort of agree with Ben's cost effective set up.. Essentially doubling his CCA's but not exceeding the weight limits of the rig.. Of course the advantage of the Lithium of the AGM Lead Acid is you can effectively draw them down further. Lead acids about 50 of reserve is about all they can deliver where as Lithiums can go to 80 to 90 percent before the voltage falls off a cliff.

We run two batteries in the LBS Overland. One as a bike/starter battery and one as a winch/accessary battery. But separated so one will not drain the other but charge together. Some of Mike Paule's magic. All I see is a little clean up of connections and Ben's set up might be perfect for what he does. 

Brian, I agree with you, and that is exactly what I proposed that Ben (really Dane, although he is not from Denmark) should have on his AT.

The highest CCA battery that Shorai makes, that can fit somewhere on his bike, and an even higher CCA battery that Shorai makes that fits inside the trunk of his sidecar, wired in series so that the bike's stator keeps them both topped up ....and it doesn't take much at all to keep a Shorai Lithium Iron battery topped up, but a disconnect so that when Dane (not from Denmark) wants to run his engine-off accessories, he can disconnect that trunk battery from the bike connection, and plug it into his winch, etc.

Brian, if you knew Dane (not from Denmark) like I know Dane (still, not from Denmark) lol8 , he is a very intelligent engineer, and therein lays the problem. They tend to overthink things, rather than just going with the basics. In some cases, Mike Paull is a bad influence on people like Dane, because they want to emulate Mike Paull, and his electrical genius. Mike Paull IS the Grand Wizard of motorcycle electrical wiring, and in some cases his wizardy is needed....but not in all cases.

Bottom line, doing this kind of stuff is what makes Dane (damn, I wish the guy was from Denmark) friday ...this stuff makes Dane happy to mess with this kind of stuff. If HE is in his happy zone, that is all that matters.

BTW, I just checked (no kidding) it is going to be 108* outside Dane's house today, which means it will be over 110* inside his garage/shop, so.....yeah...a good day to mess with electrical wiring....on October 5th.

108* outside his house....in October....some people are just sick Razz  

 

Two Million Mile Rider...All 7 Continents
Exploring the World in Comfort

 
Posted : October 5, 2024 11:11 am
Brstr, Thane Lewis, MGV8 and 1 people reacted
 MGV8
(@mgv8)
Posts: 212
Reputable Member
 

OK, let's spend some of Ben's ( Dane's ) money. HA!  A Shorai battery for his bike is 220.00 and the Biggest S x S battery is 350.00

https://shoraipower.com/battery?type=179&make=382341&model=382619&year=382619

Add in one of these  

Hmmm won't let me add two links so more posts I supposed 

 

 

 

This post was modified 6 months ago by MGV8
 
Posted : October 5, 2024 12:57 pm
 MGV8
(@mgv8)
Posts: 212
Reputable Member
 

Hmmm,  My rebuttal to FM is proving to be work. lol8  

https://www.victronenergy.com/upload/documents/Manual-Cyrix-Battery-Combiner-Kit.pdf

Get Mike and Al to draw up a schematic of how it is wired 

Fill the entire bottom of Ben's (Dane's) tub with exotic wires 

 

 
Posted : October 5, 2024 1:07 pm
Brstr, sheath, Thane Lewis and 2 people reacted
 MGV8
(@mgv8)
Posts: 212
Reputable Member
 

Only lets me post one link per post 🤣 

Using a bunch of stuff from these guys 

https://www.bluesea.com/products/2104/PowerBar_600A_BusBar_-_Four_3_8in-16_Studs#

And Bob's your uncle. 

 
Posted : October 5, 2024 1:09 pm
Brstr, sheath, Ben Franklin and 1 people reacted
(@miles-ladue)
Posts: 1108
Noble Member
 

Posted by: @mgv8

OK, let's spend some of Ben's ( Dane's ) money. HA!  A Shorai battery for his bike is 220.00 and the Biggest S x S battery is 350.00

https://shoraipower.com/battery?type=179&make=382341&model=382619&year=382619

Add in one of these  

Hmmm won't let me add two links so more posts I supposed 

 

 

 

Ha, Brian, that is basically the exact same Shorai battery that my Goldwing takes, and.....as per the one that is still in the Wing rig I sold to Thane, they last at least 11 years.

 

Two Million Mile Rider...All 7 Continents
Exploring the World in Comfort

 
Posted : October 5, 2024 1:20 pm
Brstr, sheath, Thane Lewis and 1 people reacted
(@ben-franklin)
Posts: 237
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Topic starter
 

@scott-h hmmm... now that is certainly something to think about!  Would have been pretty handy a couple of subframe breaks ago!

 
Posted : October 5, 2024 2:37 pm
Brstr, sheath, Thane Lewis and 1 people reacted
(@ben-franklin)
Posts: 237
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Topic starter
 

@miles-ladue looks like it is the same form factor as the two I have installed.  Maybe when O'Reilly finally quits giving me free replacements, that will be the next solution.  I like the weight!  Exactly 1/2 the weight of the AGM battery.

 

 
Posted : October 5, 2024 2:40 pm
Brstr, sheath, Thane Lewis and 1 people reacted
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